HARLEY - DAVIDSON HIGH PERFORMANCE CYLINDER HEAD DESIGN AND ENGINE MODIFICATION SHOP
CYLINDERS

harle davideon performance - cylinders - bore - hone

 

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cylinders - bore - hone

CYLINDER LABOR

If you have more than 10,000 miles on your stock cylinders, you're probably not far from burning oil (which hurts performance, looks bad, damages valve guides, and may cause detonation through increased compression and local hot spots due to thick carbon build-up, as well as interruption of the flame front).
We advocate a process of flattening the base gasket surface with a thin cut on the lathe, boring and honing with torque plates, aligning the bore with the base, and finishing off with a very fine plateau finish. Cylinders are then cleaned with hot soapy water (like everything else inside your motor), dried with clean dry air, and coated with WD-40®.  Pistons are then test fitted, rings assembled, and loaded into the cylinder by hand.  Now you are ready to install your cylinders into the engine. 

Here's how:

Only oil the wrist pin when assembling the engine.  The cylinders rings/pistons will be broken in by the time the engine reaches normal oil pressure.  (Note: If you oil the piston rings or cylinder walls at assembly, they may never break in).

 

CYLINDER LABOR

LABOR

J.E.T. Labor#

Cost

Cylinders cleaned, ring gaps set, pistons assembled and installed

CYL.520

60.00

Bead blast heads or cylinders

CYL.521

hourly rate 80/hr)

Hone cylinders with torque plates and square cylinder base

CYL.522

95.00

Paint pair of cylinders and highlight fins

CYL.523

130.00

Bore small engine cylinders

CYL.524

75.00

Bore 2-stroke engine cylinders

CYL.525

125.00

EVOLUTION CYLINDERS

Cylinders squared, honed one oversize, piston grooved, ring gap set, cleaned, and assembled

ECYL.526

132.00

Install 3 3/4 bore wiseco liner

ECYL.527

172.50

Bore and hone 3 3/4 bore wiseco liner cylinders

ECYL.528

125.00

SPORTSTER CYLINDERS

Pair of 883 cylinders squared, bored to 1200, and honed, pistons installed

SCYL.529

310.00

Bore Sportster cylinders

SCYL.532

205.00

TWIN CAM CYLINDERS

TC88 cylinders squared, bored, and honed to 3.875, pistons installed

TCYL.530

310.00

 

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